EarthQuake Thermo-rX-10-4 Specifications

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CP-PC-1420E
Based on its core principle of human-centered automation,
Azbil Corporation offers combustion equipment
that provides safety and peace of mind.
Flame Safeguard System Selection Guide
Please read the "Terms and Conditions" from the following URL before
ordering or use:
http://www.azbil.com/products/bi/order.html
1-12-2 Kawana, Fujisawa
Kanagawa 251-8522 Japan
URL: http://www.azbil.com
1st Edition : Issued in Oct. 2004-PP
4th Edition : Issued in Sep. 2012-ED CP-PC-1420E
[Notice] Specifications are subject to change without notice.
No part of this publication may be reproduced or duplicated
without the prior written permission of Azbil Corporation.
Yamatake Corporation changed its name to Azbil Corporation on April 1, 2012.
Other product names, model numbers and company names may be trademarks of the respective company.
(10)
FSG, SDC and AUD are registered trademarks of Azbil Corporation in Japan.
Flame Safeguard System Selection Guide
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Summary of Contents

Page 1 - URL: http://www.azbil.com

CP-PC-1420EBased on its core principle of human-centered automation, Azbil Corporation offers combustion equipment that provides safety and peace of m

Page 2

Safety Shutoff Valves•Safety technology related to safety shutoff valvesSource: Japan Gas Association, “Safety Technology Indices for Industrial Gas C

Page 3 - I N D E X

•Position during automatic ignitionNormally two safety shutoff valves should be installed separately in series on the fuel supply pipes for the pilot

Page 4

Gas Safety Shutoff Valve Flow CalculationCV is normally used as a coefficient for showing the valve flow-through rate (capacity), but safety shutoff val

Page 5

The preceding table had a limited range of differential pressures and gas types, but it is possible to find the flow rate under other conditions by usin

Page 6 - Flame Safeguard System

For a wide range of operation configurations and ignition methods, we provide total solutions, from flame safeguard control and flame monitoring to fuel

Page 7 - Component Devices

Outline of revisions to JIS B 8415 (November 2008)BackgroundPositionScope Heating equipment using gas or liquid fuel (industrial furnaces, etc.) 

Page 8 - Detection of Combustion Flame

Basic points for safe combustionInterrupted pilot system instrumentation exampleProper purging (5 times furnace capacity)The combustion air detector

Page 9

Temperature controllerSDC35Excess temperature limitLimitInterlockAdvanced UV sensor for main burnerAUD300CBurner interlock moduleBurner control module

Page 10 - Safety Shutoff Valves

Even highly reliable control systems with high levels of performance and functionality cannot eliminate the risk of fire, since they can fail and becom

Page 11 - Synchronous

Memo17OverviewConcept Behind Combustion Equipment Control and Safety

Page 13 - × (0.65/(specific gravity))

Burner controllersFlame detectorsValves / ActuatorsIntermittent operation systemsContinuous operation and intermittent operation systemsContinuous ope

Page 14 - For fuel-safe construction…

Burner controllersFlame detectorsValves / ActuatorsIntermittent operation systemsContinuous operation and intermittent operation systemsContinuous ope

Page 15 - Position

ProductsFlameSafeguardSystem : This product is certified as complying with CE marking for use in Europe. : This product is certified as complying with

Page 16 - Intermittent pilot

ProductsFlameSafeguardSystem : This product is certified as complying with CE marking for use in Europe. : This product is certified as complying with

Page 17

FeaturesBuner Interlock Module (RX-L80/90) Buner Control Module (RX-R40/20)Provides combustion safety to meet the specifications of the combustion eq

Page 18 - Overview

Pilot gas solenoid valveIgniterMain gas solenoid valveFlame detectorGasAir Off-delay can be set to prevent detection of chattering 16 inputsInterloc

Page 19

134113801005(10)(25)32.3side connectorSpecificationsOperating environmentElectrical specificationsCommunication specificationsGeneral specificationsCa

Page 20 - Product Line

RX-R control signalReset signalStart signalIN1 to IN40.2 to 1.5 mm2 (28-14 AWG)*0.3 to 1.25 mm2 (22-16 AWG)50 m10 m200 m134113801005(10)(25)32.3Signal

Page 21 - Peripheral devices

Model SelectionDescriptionOptional Parts (sold separately)Item Model no./part no.RX-R/RX-L control signal connectorSmart Loader PackageSurge absorber8

Page 22 - Products

Optional Parts (sold separately)Item Model No.81409780-00181409482-001SpecificationsApplicable types of flames *1Combined burner controllerShutter vo

Page 23

1 OverviewI N D E X Introduction to Flame Safeguard System Flame Safeguard System Component Devices Detection of Combustion Flame Flame

Page 24 - RX Series

Model SelectionOptional parts (sold separately)SpecificationsExplosion-proof housingExplosion-protection certifiedApplicable types of flame*1Shutter v

Page 25

Replace the blank ( _ ) in the mobel number with one of the for choices below. 0 : Standard D : Inspection certificate T*: Tropicalization treatm

Page 26 - RX-L80/90

Compatible Burner controllerSpecificationsModelAFD100A0700AFD100B0700Illuminance-current characteristics(Conditions: VR = 5 V, at 25 °C)Dark character

Page 27 - RX-R40/20

SpecificationsModel selection Item Model No.Visible light flame detector AFD110A0000Optional Parts (sold separately)Item Model No.Replacement sensor A

Page 28

Dimensions(Unit: mm)SpecificationsModel SelectionWiringGas pressure switch C6097A0110C6097A0210C6097A0310C6097A0410C6097A0510Optional Parts (sold sepa

Page 29 - AUD300C1000

SpecificationsModel selection ItemGun type oil burnerPower gas burnerModel No.S7200A100-OHRS7200A200-OHRS7200A100-GHRS7200A200-GHRApplicable burnerMod

Page 30 - AUD500C11000

DimensionsSpecifications(Unit: mm)AUR300C/350C, AUR450C, RA890F/G, R4750, R4780, FRS100B/C, FRL100/101,.etcMoving coil0 to 40 °C80% RH max. at 40 °C(n

Page 31 - AUD100/110

SpecificationsCompatible equipmentSimulatorFSP300C100 (black)Combustion safety controllerAmplifier Flame rod---------RX-R40CRX-R20CAUR350CAUR300CFRS100

Page 32 - AFD100A/B

DimensionsFSP300C100-RX-R40CFigure1FSP300C100-RX-R20CFigure2 FSP300C100-AUR300/350Figure3 FSP300C100-FRS100CFigure4FSP300C100-RA890GFigure5 FSP300C100

Page 33 - (Unit: mm)

37Application Examples(RX Series)FlameSafeguardSystem Selecting an RX Series Combustion Safety Controller Boiler Deodorizing Furnace Small Hol

Page 35 - High Power Igniter

Various configurations and specifications exist for combustion equipment depending on the amount of combustion, ignition method, combustion control me

Page 36

 ON/OFF controlThe amount of combustion is controlled by igniting and extinguishing the burner. This method is frequently adopted by small combustion

Page 37 - FSP300C100

FuelWhen the RX-L start signal turns on and the steam pressure switch for the boiler call-for-heat signal turns ON, the prepurge begins.The prepurge

Page 38

Sequence chartStart + call-for-heat signal SeismoscopeChimney damper openCM openCM closedGas pressure high (GPH)Gas pressure low (GPL)Air pressure low

Page 39 - (RX Series)

The burner is in sync with operation of the furnace, but the input route of the processed gas switches over at a certain period of time and waste hea

Page 40 - Multiple burners

Sequence chartStartErrorMain valve answerCM openCM closedGas pressure high (GPH)Gas pressure low (GPL)Air pressure low (APL)Proportional controlBlower

Page 41 -  Single burner

RX-L80/90RX configurationRX-R44 RX-R40The burner is in sync with operation of the furnace. After the RX-L has started, when the prepurge has completed

Page 42 - RX configuration

Sequence chartStartErrorGas pressure high (GPH)Gas pressure low (GPL)Air pressure low (APL)BlowerMain burner ignition (M ignition)Ignition transformer

Page 43 - Sequence chart

When the furnace begins operation and after the RX-L starts, the RX-L prepurge will start when there is a start request (low fire burner ignition) at

Page 44 - Deodorizing Furnace

*1A-B6A-A7A-A9A-B9FDIG2Lo-MV2Hi-MV2B-B0B-B1B-B2B-B3B-B4B-B5B-B6B-B7B-B8B-B9B-BAB-A0B-AATB1TB2A-A0A-B0A-B1A-B2A-A4A-B4A-B6A-A7A-A9A-B9RX-R20/40FD2Lo *

Page 45

3Overview Introduction to Flame Safeguard System Flame Safeguard System Component Devices Detection of Combustion Flame Flame Detector Types and

Page 46 - Small Holding Furnace

Please refer to pages 64 and 65 for the settings table.When the furnace begins operation and after the RX-L starts, the RX-L prepurge will start at

Page 47

FD2B-B0B-B1B-B2B-B3B-B4B-B5B-B6B-B7B-B8B-B9B-BAB-A0B-A9B-AATB1TB2A-A0A-A2A-B0A-B2A-A4A-B4A-B6A-A7RX-R22H GSSR21SSR22SSR21SSR22MV2IG2No. * ignition: Ig

Page 48

The blower, control valve and main gas valve are driven by the external control circuit. The Hi/Lo position of each control valve is input into the z

Page 49

*1A-B6A-A7A-A9A-B9FDB-B0B-B1B-B2B-B3B-B4B-B5B-B6B-B7B-B8B-B9B-BAB-A0B-AATB1TB2A-A0A-B0A-B1A-B2IG1PV1MV1A-A4A-B4A-B6A-A7A-A9A-B9RX-R20/40H G*1A-B6A-A7A

Page 50 - Large Melting Furnace

The blower, control valve and main gas valve are driven by an external control circuit. The Hi/Lo position of each control valve is input into the zo

Page 51

B-B0B-B1B-B2B-B3B-B4B-B5B-B6B-B7B-B8B-B9B-BAB-A0B-AATB1TB2A-A0A-B0A-B1A-B2A-A4A-B4A-B6A-A7A-A9A-B9RX-R40FD12B-B0B-B1B-B2B-B3B-B4B-B5B-B6B-B7B-B8B-B9B-

Page 52 - Heating Furnace 1

24 VA-B024 VA-B1A-B2A-B3A-B4A-B5A-B6A-B7A-A9TB1TB2B-A0B-B0B-A3B-B3B-A7B-B7B-A9B-B9B-AAB-BA3912638RX-L80/90A-B8A-B0A-B1A-B2A-B3A-B4A-B5A-B6A-B7A-A9TB1T

Page 53

A-B0A-B1A-B2A-B3A-B4A-B5A-B6A-B7A-A9A-A8A-A7A-A6TB1TB2B-A0B-B0B-A3B-B3B-A7B-B7B-A9B-B9B-AAB-BA3912638RX-L80/90*1A-B6A-A7A-A9A-B9FDB-B0B-B1B-B2B-B3B-B4

Page 54 - Heating Furnace 2

The blower and main gas valve are driven by an external control circuit.After the RX-L is started one of the RX-Rs starts, and operation proceeds th

Page 55

FD1B-B0B-B1B-B2B-B3B-B4B-B5B-B6B-B7B-B8B-B9B-BAB-A0B-A9B-AATB1TB2A-A0A-A2A-B0A-B2A-A4A-B4A-B6A-A7RX-R22H GSSR11SSR12SSR11SSR12 MV1IG1FD2B-B0B-B1B-B2B-

Page 56 -

•Basic structure of flame safeguard systemThe purpose of the FSG is to prevent an explosion.For this purpose,the FSG does not allow fuel to accumul

Page 57

The blower and main gas valve are driven by an external control circuit.Each pair of burners is started by the RX-L.The pilot burners are activated

Page 58 - Heating Furnace 4

FD12B-B0B-B1B-B2B-B3B-B4B-B5B-B6B-B7B-B8B-B9B-BAB-A0B-AATB1TB2A-A0A-B0A-B2A-B1A-A4A-B4A-B6A-A7A-A9A-B9RX-R40FD21SSR2B-B0B-B1B-B2B-B3B-B4B-B5B-B6B-B7B-

Page 59

Single burner 1: interrupted pilot – Proportional control (Boiler)A-1 A-2 A-3 A-4 A-5 B-1 B-2 B-3 B-4 B-5 B-6 B-7 B-8 B-9 B-10 B-11 B-12 B-13 B-14 B-

Page 60

MemoApplication Examples61Settings Tables

Page 61

Multi-burner 1: Asynchronous ignition, Interrupted pilot – Hi-Lo-Off Control (Small melting holding furnace)A-1 A-2 A-3 A-4 A-5 B-1 B-2 B-3 B-4 B-5 B

Page 62 - Settings Tables

1-1 1-2 1-3 1-4 2-1 2-2 2-3 2-4 2-5 2-6 4-1 Switch combustion modeRX-R prepurge usePilot ignition time(Not used) Start conditionsReset conditionsResto

Page 63

Multi-burner 3: Asynchronous ignition, Interrupted pilot – Proportional control (Heating furnace 1)A-1 A-2 A-3 A-4 A-5 B-1 B-2 B-3 B-4 B-5 B-6 B-7 B-

Page 64

1-1 1-2 1-3 1-4 2-1 2-2 2-3 2-4 2-5 2-6 4-1 Switch combustion modeRX-R prepurge usePilot ignition time(Not used) Start conditionsReset conditionsResto

Page 65

Multi-burner 5: Asynchronous ignition, Continuous pilot – ON/OFF (Time proportional) control (Heating Furnace 3)A-1 A-2 A-3 A-4 A-5 B-1 B-2 B-3 B-4 B

Page 66

A-1 A-2 A-3 A-4 A-5 B-1 B-2 B-3 B-4 B-5 B-6 B-7 B-8 B-9 B-10 B-11 B-12 B-13 B-14 B-15 B-16 B-17B-18B-19 Shared/zoneAir switch check use Startup type:7

Page 67

Component Devices1. 2.• Temperature and Pressure Controllers •1.2.• Limit •Operates to keep the control at a set point.Includes the temperature contro

Page 68

Multi-burner 6: Asynchronous ignition, Direct ignition – ON/OFF (Time proportional) control (Heating furnace 4)A-B024 VA-B1A-B2A-B3A-B4A-B5A-B6A-B7A-

Page 69

FD1B-B0B-B1B-B2B-B3B-B4B-B5B-B6B-B7B-B8B-B9B-BAB-A0B-A9B-AATB1TB2A-A0A-A2A-B0A-B2A-A4A-B4A-B6A-A7RX-R22H GSSR11SSR12SSR11SSR12 MV1IG1FD2B-B0B-B1B-B2B-

Page 70

CP-PC-1420EBased on its core principle of human-centered automation, Azbil Corporation offers combustion equipment that provides safety and peace of m

Page 71

In the Flame Safeguard System, the detection of combustion flame has a very important role. The accurate detection of a flame is accomplished by fully u

Page 72

AUD100+AUD15AUD110+AUD15AUD300C1000 SeriesC7076AC7076DAFD100AFD110AUD500C11000 SeriesFlame Detector Types and FeaturesDetectorsUltraviolet phototubes(

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